Manufacturing Sites

Increase savings with fault detection and predictive maintenance.

Identify problems before they become expensive.

Fault detection?

Fault detection and diagnosis can allow operators to see and identify mechanical failures and potential hazards early, reducing the risk of equipment damage.

Why Choose smartMFG's Fault Detection Tools?

  • Document Unusual Equipment Behavior

    Register and analyze unexpected behavior early on to diagnose and prepare for future failures.

  • Cost Savings

    Reduce the risk of faulty equipment that could lead to process failures going unnoticed by operators.

  • Diagnostic Insights

    Gain actionable, dynamic insights into equipment performance, risk, and cause of failure.

  • Predictive Maintenance

    Our tools enable early issue detection for proactive maintenance, minimizing downtime and enhancing equipment lifespan.

How Our Fault Detection Solutions Work

Through a combination of sensor installation, monitoring by statistical process models, and remote human oversight, Our fault detection systems automate the process of registering and alerting operators to unusual behavior in process equipment:

  • Data Integration

    Collect and analyze historical and real-time data.

  • Identification of Opportunities

    Collaboration on identified improvement opportunities and future goals.

  • Statistical Model Development

    Develop statistical models for flagging anomalous behavior.

  • Continuous Refinement

    Update the bounds of what is considered normal behavior as the process is continually monitored.

What Our Clients Say

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Frequently Asked Questions

Often, yes. Having precise equipment capable of monitoring your process is essential for effective process monitoring.

Savings that result from fault detection vary widely between industry and process. The impact and timeliness of fault detection on your process will greatly depend on your company’s circumstances.

The system analyzes a combination of historical and real-time data from various sensors and equipment to identify unusual patterns.

Ready to Optimize Your Operations?

Get in touch today to discover how smartMFG’s AI solutions can drive efficiency and measurable savings for your business.

Schedule a Consultation